Custom-designed and manufactured metal parts are used in a wide range of industrial processes. Scientists at the Oak Ridge National Laboratory are currently testing new technologies in this field that will allow even greater precision and faster processing for these components, including electron beam melting techniques that can create uniform textures for parts that must be manufactured to precise tolerances for high-performance applications. While these fabrication methods are still in development and are not suited for large-scale implementation, they offer insights into the future of the industry. Companies like C R Industries specialize in creating the most cost-effective and practical solutions for industrial, commercial and personal use.
Metal Fabrication of Crafted Precision Parts
The metal fabrication process typically involves the use of various metal products in a wide array of gauges that may include some or all of the following:
- Stainless steel and carbon steel products
- Cast iron
- Sheet metals
- Magnesium alloys
- Welding wire
- Copper or brass
The client provides the exact specifications before fabrication begins. These specs typically include comprehensive information on the materials to be used, the dimensions of the product and other data necessary to produce the desired results.
Fabricated Metal Products Applications
Metals can be cut, shaped and combined to create parts for a wide range of industrial uses:
- Aeronautics and aerospace applications
- Prototype modeling for new product designs
- Industrial replacement parts for equipment no longer supported by the manufacturer
- HVAC systems, including ductwork, specialty parts and boiler repair components
- Clamps and cylinder rings and sleeves
- Commercial and industrial packaging and storage equipment
- Components for various practical items, including shopping carts
- Sprockets and gears
These components can ensure added convenience and safety in the working environment and can provide increased longevity for older equipment.
Metal Cutting, Forming and Assembly
Metal fabrication is generally a three-step process that includes cutting, shaping and assembling the component. Large-scale turret presses, punches and other cutting tools can be used to work the metals and cut them into the sizes and shapes desired. Roll forming can assist in creating the right thickness and configuration for sheet metal products. Assembling the finished components typically requires advanced welding strategies to ensure precise conformity to client specifications.
A metal fabrication specialist like C R Industries provide a range of services and products designed specifically to meet the needs of their customers. By choosing an established firm with a solid reputation in the industry, clients can ensure optimal precision and accuracy for all their fabrication requirements and can maintain their current equipment in top shape for future operational needs.